As the level of the domestic machinery processing
industry continues to rise, market competition is fierce,
product design is complex, business synergy is close,
product changes are frequent and other factors make the
test of machining enterprises more severe. Difficulties in
equipment management, traditional maintenance methods are
inefficient, equipment procedures are cumbersome,
equipment data cannot be traced, unplanned downtime losses
are serious, order production progress cannot be
monitored, etc. These are all problems that mechanical
processing type enterprises cannot avoid.
These problems once also plagued a company in Shandong, as
a set of construction machinery high-end components
research and development, production, sales as one of the
high-tech enterprises. Shandong Jinli Group in 2020, the
company seized the opportunity to vigorously develop the
digital economy in the Economic Development Zone, and
Huawei company, invested RMB 10 million to build an
industrial Internet system, custom implementation with
Jinli characteristics of the production scenario
information solutions, Linyi Huawei Data Center to enhance
technology services to enterprises at the same time,
adhere to work together with partners to create value.
After fully investigating customer needs, Masterlink,
which has rich experience in the field of machining and is
also an excellent partner of Huawei Cloud, was selected
for cooperation.
Through Masterlink relying on Huawei cloud to build the
Masterlink collaborative manufacturing solution to give
you solutions, Jinli Group now achieves full machine
coverage, full time monitoring, full process management,
production, transmission and management efficiency
increased by 30%, machine failure rate decreased by more
than 20%, product quality greatly improved, customer
satisfaction reached 99.9%. The quality and effect of
enterprise development has been steadily improved, and the
group has been awarded as a gazelle enterprise in Shandong
Province and a national "small giant"
enterprise, which has been praised by official media such
as Linqi News and Jingkai Rong Media for many times.
Jinli hydraulics project implementation includes the
following.
MDC data collection
module: ：The system can carry out
multi-dimensional analysis of equipment data and can
generate corresponding report charts to help enterprises
understand the real situation of workshop production,
quantify the status of production and processing tasks,
help enterprises understand the real situation of workshop
production, locate production bottlenecks, so as to
implement targeted improvement measures, and ultimately
achieve production efficiency optimization and quality
rate improvement.
DNC
module：Process drawings can be quickly
uploaded through the DNC process management module to
achieve binding with the product process and quickly reach
the production site. The process can be bound with the
product within the production process, and the machine
tool can be connected to H2 to achieve rapid downloading
of the machining program from the cloud by the machine
tool. The DNC program is managed in a standardized way to
achieve version control of the product processing
programme and also to achieve the function of programme
comparison.
JOB
module: It helps users to break
down production orders and convert them into production
work orders. Work order tasks are manually dispatched to
the workshop equipment, planning the current production
tasks of each equipment (group), materials, cutting tool,
personnel and other information, the site according to the
work order details to execute the production tasks as
planned.
Vision
module：It is a system solution for
visualizing and vividly visualizing the production status
of the workshop, which allows a powerful digital signage
of real-time production tasks, providing realistic
information on workshop tasks, personnel and equipment
status to business users' decision makers. It is an
effective management method for improving the
manufacturing process of the company.
TPM
module：It provides users with a
platform for equipment management, equipment history list,
equipment repair, maintenance, daily management to provide
management, standardize equipment use, thus extending
equipment life, improving equipment utilization, reducing
costs and increasing efficiency for enterprises.
As the person in charge of Jinli Machinery said in an
interview with the media: In the future, Jinli Group will
continue to adhere to the development strategy of digital
empowerment and intelligent transformation, make every
effort to build an automated, information-based, digital
and intelligent enterprise, strive to create an
international first-class brand of hydraulic components
for construction machinery, as well as help the
high-quality development of the manufacturing industry in
a large country.
Relying on Huawei's industry-leading solutions, the
Linyi Huawei Data Center has attracted and gathered a
large number of cloud computing and big data industries
with its advanced technology capabilities and strong brand
influence, promoting the construction of Linyi's new
smart city and industrial internet to promote the
innovative development of the city's cloud computing
and big data industries and help transform the old and new
dynamic energy.
Liu Zhenhua, the head of Masterlink's North Operations
Center, said he hoped to rely on Huawei's cloud
platform to deeply explore the typical application
scenarios of "5G+Industrial Internet" at the
production line and workshop levels, build benchmark
enterprises, create a shared ecosystem, realize the deep
integration of information technology and manufacturing,
and actively promote the sharing of data value in the
industrial chain. It will also open up new ways of
development from 1 to N.
As a specialist in intelligent manufacturing solutions for metalworking, Masterlink is committed to guiding more relevant enterprises to embrace digital transformation, which is willing to work with more partners to jointly promote the digital transformation process of metalworking in China to a new level.
