Tool and process monitoring
Customized to improve machine tool utilization
Tool and process monitoring
Customized to improve machine tool utilization
Tool and process monitoring product
■ Product introduction
The tool and process monitoring scheme of Montronix is applied in the worldwide metal machining industry. It is almost applicable to all types of cutting machining. Montronix monitoring scheme can recognize and diagnose problems in machining and help reduce the production cost and improve the usage rate of machine tools.No matter what type is your machine, which type of CN system you use, which field (auto, industry, aeronautics and astronautics, mould/tool manufacture, medical equipment, machine / tool manufacture, etc.) you are from, we can provide you with customized tool and process monitoring schemes.
Multiple optional sensors
Montronix is
dedicated to developing high-end, intelligent sensors that can
automatically optimize signals. Only precise signals can guarantee that
reliable data assessment can also be realized under the high
resolution.
The process monitoring without a sensor but only digital driven data (DDD)
is our basic configuration. The effective and intelligent algorithm
guarantees the reliability of the process monitoring.
Process visualization software SPECTRA™ -hmi
This process
visualization software SPECTRA™ -hmi is leading technologically
now:
◆There are as many as 12 sensor window interfaces that can be
configured freely.
◆Seven levels of password protection facilitates user permission
management.
◆The monitoring boundary changes in the image form.
◆Offline log player configured with the filter analysis
function.
◆Not restricted to the type of the operation system.
◆Fast and convenient parameter adjustment (fast and multiple types
of edition).
◆Adaptive Control is realizable.
Application case
Lathe application case
Machining center application case
◆Turning machining process monitoring
●Basic configuration: to solve the severe tool breakage problem
●Montronix recommends slight tool crazing, quality safety and collision identification
You
only need Digital Drive Data
The active power sensor needs to be provided
◆System expansion: monitoring with power turret
●Drilling, milling and reaming process
●For diameter φ< 3 mm cutter and boring cutter
You
only need Digital Drive Data
Active power sensor is required
◆Cutting process monitoring
●Drilling, milling and hinge thread machining process
●As for tools with a diameter <3 mm and the boring tool
You
only need Digital Drive Data
The active power sensor needs to be
provided
◆System expansion: more accurate identification of machining abnormalities
●Crash protection & Vibration overload protection
Broadband vibration sensor is required
Industrial 4.0
■ Applicable to industrial 4.0
◆All the data
measured are transmitted in the form of a universal format to the LAN for
big data analysis and management
◆Promote centralized and unified management of machines
◆Help establish the overview of the service condition of all the machine
tools
◆Help maintain equipment in a planned and preventative way
◆Provide the client-end server function
Actual benefit of the customer
The detectable rate of tool breakage and damage is 99%!
The tool cost declines significantly!
The yield rate increases significantly!
Tool and process monitoring video
Our business is worldwide
Tool and process monitoring product
■ Product introduction
The tool and
process monitoring scheme of Montronix is applied in the worldwide
metal machining industry. It is almost applicable to all types of
cutting machining. Montronix monitoring scheme can recognize and
diagnose problems in machining and help reduce the production cost
and improve the usage rate of machine tools.
No matter what type is your machine, which type of CN system you
use, which field (auto, industry, aeronautics and astronautics,
mould/tool manufacture, medical equipment, machine / tool
manufacture, etc.) you are from, we can provide you with
customized tool and process monitoring
schemes.
Multiple optional sensors
Montronix is
dedicated to developing high-end, intelligent sensors that can
automatically optimize signals. Only precise signals can guarantee
that reliable data assessment can also be realized under the high
resolution.
The process monitoring without a sensor but only digital driven
data (DDD) is our basic configuration. The effective and
intelligent algorithm guarantees the reliability of the process
monitoring.
Process visualization software SPECTRA™ -hmi
This
process visualization software SPECTRA™ -hmi is leading
technologically now:
◆There are as many as 12 sensor window interfaces that can
be configured freely.
◆Seven levels of password protection facilitates user
permission management.
◆The monitoring boundary changes in the image
form.
◆Offline log player configured with the filter analysis
function.
◆Not restricted to the type of the operation
system.
◆Fast and convenient parameter adjustment (fast and
multiple types of edition).
◆Adaptive Control is realizable.
Application case
Lathe application case
◆Turning machining process monitoring
●Basic configuration: to solve the severe tool breakage problem
●Montronix recommends slight tool crazing, quality safety and collision identification
You only need
Digital Drive Data
Stress sensor needs to be
provided
◆System extension: with the powerful tool library monitoring
●Drilling, milling and hinge thread machining process
●As for tools with a diameter φ<3 mm and the boring tool
You only need
Digital Drive Data
Active power sensor is
required
Machining center application case
◆Cutting process monitoring
●Drilling, milling and hinge thread machining process
●As for tools with a diameter φ<3 mm and the boring tool
You only need Digital
Drive Data
The active power sensor needs to be
provided
◆System extension: more precise machining abnormality recognition
●Collision protection & vibration overload protection
A broadband vibration sensor needs to be provided
Industrial 4.0
■ Applicable to industrial 4.0
◆All the
data measured are transmitted in the form of a universal format to
the LAN for big data analysis and management
◆Promote centralized and unified management of
machines
◆Help establish the overview of the service condition of all the
machine tools
◆Help maintain equipment in a planned and preventative way
◆Provide the client-end server function
Actual benefit of the customer
The detectable rate of tool breakage and damage is 99%!
The tool cost declines significantly!
The yield rate increases significantly!
Tool and process monitoring video
Our business is worldwide
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