Masterlink helps the intelligent production line of the first prize product of the National Science and Technology Progress Award.
The company is an enterprise mainly engaged in die casting
and finishing of aluminum alloy key parts such as
automatic transmission shell, valve body and starter
parts, etc. The products have covered three major fields
such as automotive transmissions, automotive engines and
new energy vehicles. The company plans to invest 500
million, forming 1 million sets of automatic transmission
box body, valve body, torque converter shell and 200,000
sets of cylinder body and other large precision die
casting parts production capacity, to reach an annual
output of 30,000 tons of various types of aluminum alloy
precision castings for automotive. It has become one of
the first enterprises in China's auto parts industry
to build high-end intelligent production lines, which has
been awarded as the "invisible champion" of
small and medium-sized enterprises in Shandong Province
and a national high-tech enterprise. Our main customers
include Geely, Shanghai Automotive Industry Corporation,
First Automotive Works, Zotye, Huatai, Beijing Automotive
Group Co., Ltd.
The overall project includes one 6AT automated production
line for Hyundai Wia Co., Ltd. and two 8AT automated
production lines for Japan Mazak Co., Ltd. The factory
adopts the world's most advanced truss manipulator and
industrial six-axis robot to achieve fully automated
production from loading, sequencing, processing, cleaning,
inspection to unloading and sorting. The cutting tool life
monitoring and reminding functions. The 8AT self-changing
gearbox is the only product in the automotive parts sector
to have won the first prize of the National Science and
Technology Progress Award, with a complex structure and
the highest machining accuracy requirements. Yulong Jinhe
is the only company in China capable of processing this
type of product.
The company's management staff said that for products
previously made with semi-automatic lines, the pass rate
at one time should hover around 85%, but for products made
with intelligent automatic production lines plus
information management software. The pass rate at one time
has steadily increased to over 95% after the customer has
installed the machine.
After the project reaches full production, it will be able
to produce 100,000 sets of 8AT shells and 180,000 sets of
6AT shells annually, with new sales revenue of 700 million
yuan and profit tax of 150 million yuan. The company will
enter the top ten of domestic die casting industry and the
top three professional manufacturers of key components of
automatic transmission in China.
